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Zip Line Pulley and Trolley Inspection

When should you retire a zipline trolley? This guide on Zip Line Pulley and Trolley Inspection covers the criteria for safe removal from service.

Regular Zip Line Pulley and Trolley Inspection is essential for ensuring operational safety and maximizing the life of your equipment. This guide provides detailed inspection criteria for key components to identify issues before they become serious problems. Learn what to look for when examining trolley housings, including deformation, sharp edges, and cracks. We cover how to assess sheaves and bearings for wear, noise, or excessive movement, and explain the importance of checking impact surfaces and accessories. Understanding these regular checks helps prevent premature wear and ensures riders have a safe experience every time.

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White Paper on Zipline Emergency Arrest Devices (EAD)

Choosing zip line brakes? Compare the pros and cons of active vs. passive systems to improve throughput, customer experience, and safety on your course.

A Zipline Emergency Arrest Device (EAD) is a critical safety component designed to stop a rider if the primary brake fails, preventing serious injury or death. This comprehensive guide explores the definition and requirements for EADs according to key industry standards, including the Association for Challenge Course Technology (ACCT) and the American Society for Testing and Materials (ASTM). You’ll learn when an EAD is mandatory, how to properly measure arrival speeds to assess your needs, and review practical examples of compliant EADs like spring packs and dual zipSTOP systems. We also identify common methods, such as tires or prusik knots, that do not qualify as safe emergency brakes, ensuring your operation meets the highest safety standards.

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Zip Line Installation: Give them the Best Ride

Thinking of operating a zipline? Learn the key considerations for a safe and profitable investment, from initial design to ongoing upkeep.

A reliable zipline braking system is crucial for ensuring both rider safety and operational efficiency. This guide explores the key aspects of choosing and installing the right brake for your course, from calculating arrival speeds to determining correct braking distances. We delve into advanced solutions like self-regulating magnetic brakes, such as the zipSTOP, and self-braking trolleys that provide a smooth, comfortable, and dependable stop for every rider. Learn about technical considerations, including reduction lines and rider orientation, to help you engineer a thrilling zipline experience that is safe, automatic, and easy for your staff to manage.

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Zipwire’s and Zipline’s: A thrilling experience!

Effective zip line design is crucial for creating a thrilling and efficient experience for any venue. This guide explores the key elements of constructing a zipline or Flying Fox, from permanent park installations to temporary setups for events. We cover essential considerations like managing visitor turnover ratios to prevent bottlenecks, various launch platform options (trees, towers, existing premises), and multiple exit strategies for maximum safety and throughput. Whether you’re planning a course over rugged terrain, open water, or even an indoor facility, discover the wide range of design configurations available to maximize both the thrill and the return on your investment.

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You have the Platforms and Towers already…

Learn how to increase revenue with existing platforms at your adventure park. Turn single-use towers into thrill hubs with low-cost add-on activities.


Looking for ways to increase your adventure park revenue without major construction costs? This guide reveals how to transform your existing single-use platforms and towers into powerful, multi-activity income streams. Stop seeing your structures as simple transition points and start leveraging them to their full potential. We explore practical, low-expenditure ideas for adding new thrills like free fall jumps, climbing walls, and unique zip lines. Learn how to boost throughput, create unforgettable customer experiences, and generate repeat business by maximizing the infrastructure you already own.

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How to prevent many Zipline mistakes that you’re not aware of

From braking errors to improper engineering, avoid these critical zipline mistakes. Our guide shows how to reduce risk and improve the rider experience.

Are you making common zipline mistakes without even realizing it? This guide identifies and provides solutions for the nine most critical errors in zip line operations, particularly for high-speed courses using impact braking. Many of these issues can significantly increase risk, diminish the customer experience, and ultimately hurt your profitability. You will learn how to address crucial variables, from operating without an Emergency Arrest Device (EAD) and requiring manual braking to improper engineering and failing to inspect equipment. By preventing these common pitfalls, you can dramatically reduce participant risk, increase throughput, and ensure every rider has a thrilling and safe experience that encourages them to come back again and again.

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Zipline Trolleys – The Overturning Moment

Learn about the hidden zipline trolley overturning moment that damages your gear. Discover innovative designs that prevent wear for a safer, longer-lasting system.

Most zipline operators are unaware of the destructive zipline trolley overturning moment that happens during braking. This is when a rider’s momentum causes the trolley to do a “wheelie” on the cable, lifting the front sheave and dragging the trolley body against the line at high speed. While a single instance isn’t a major issue, repeating this motion multiple times a day leads to significant wear on both the trolley and the cable, shortening the lifespan of your equipment.

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Introducing zipBACK: Zip Line Retraction Device

Introducing zipBACK, the simple and cost-effective zip line retraction device designed to maximize efficiency and throughput at your facility. Ideal for family entertainment centers and trampoline parks, this auto-retract mechanism automatically returns the zip line trolley to the start in seconds. Once a rider is unhooked, the pulley cart is immediately ready for the next participant. This eliminates the need for staff to manually retrieve trolleys or manage complex redirect systems that can tangle and fail. With field-replaceable parts and no annual recertification required, zipBACK is the reliable solution to save time, reduce labor costs, and keep your zip line running smoothly.

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